Showing posts with label cabinetry. Show all posts
Showing posts with label cabinetry. Show all posts

Sunday, October 12, 2008

"There's a lectern up in the sky."


The first time I built a lectern I thought it would take longer than it did. This time it's going even faster. I started yesterday by laminating two sheets of 3/4" birch plywood. Today I got my wood, ripped it into eight 1 1/2" strips and two 2" strips, cut the strips to length and got three-quarters through the glue-up process. Tomorrow I'll have the base finished and I can start working on the top.

I'm substitute teaching this Friday, October 17, 2008. I plan to have the lectern finished and delivered by then.

In the meantime I'll be starting the cabinets for my artist friend, Clay, who sincerely wishes to remain totally anonymous. He'll be quite happy to hear this.

The cool part about this is I get to perfect my building process and get paid at the same time. So when someone buys a lectern at my Etsy site I'll have the whole thing down to a fairly speedy procedure. That will help make it more profitable without charging anything extra. And I'll be able to work on a lectern whilst building other projects for other clients, which means I can accept more jobs at the same time. Everybody wins!

Update, October 13, 2008:

The entire column is glued up and clamped up. When the glue finishes cooking I can start sanding it.

The legs have to be drilled for the brass threaded inserts so I can attach the levelers at the very end of the process, after the lectern has been finished. But I need rubber feet for this one instead of sliders because this classroom has tile instead of carpet, and I want to make sure the rubber levelers have the same size bolt screws first because, if the bolt is smaller, I'll need smaller threaded inserts. And there's just no practical way to make a hole smaller after it's been drilled.

So, I'm going to Rockler Woodworking this evening to see what sorts of levelers they have in stock. I love going there! I'm like a kid in a candy store!


Update, October 15, 2008:

I finished the assembly of the lectern today and began the finishing process by applying one coat of clear satin polyurethane.  One more coat on the column and two more on the top and it'll be ready for delivery, probably tomorrow evening or Friday, depending upon the humidity, which can affect the drying time.

Update, October 18, 2008:

The lectern has been delivered, the client is happy. There was even talk from another teacher about commissioning another one!  This is greatness!  I want to get a photo of the lectern in her room with kids there, but I don't know when that will happen.

Tuesday, October 7, 2008

The Drawers of the World... or at least the garage... Phase one, in which Doris gets her oats...


A good friend of mine named Clay, who wishes to remain anonymous, brought me over to his house recently and showed me a collection of eight drawers and an old door. He asked if I could build two cabinets to house the drawers and use those same cabinets to support the door, on it's side, so he would have a sort of work bench in his garage.

Now, Clay is an artist. In the classic sense. He paints pictures. He doesn't need the sort of work bench I have in my wood shop. So this idea of his was certainly sound.

And I can, indeed, build just what he's asking for. Thursday afternoon I'll be purchasing a ton of 3/4" birch plywood with which to begin the previously mentioned cabinets. Along with the sheet goods I'll get eight casters, four of which will have brakes on them. I'll worry about the drawer slides after I pick up the drawers from Clay this Saturday.

This will be fun. Once again I'll be building something I've never built before. I know I can build it, but it's still something new for me. That's exciting! When I was a graphic designer I took on jobs all the time without knowing exactly how I would complete them. I never missed a deadline in 13 years and my clients were happy folks and loved the results. When I see some possible obstacle in my path a solution always presents itself. And I like working on the fly.

I'll document this adventure here, with photos, just as I did with the lectern. Speaking of which, I'll be building another lectern at the same time as I start the cabinets. A teacher from the intermediate school has already paid for it.